Intelligent handling and transport machinery has developed recently to effectively link various parts of a warehouse. Similar to automated conveyors, they are utilized in settings where there is a constant and repetitive flow of items, which reduces wait times, boosts production and reduces accidents. The market has been dominated in recent decades by RGVs, or rail-guided vehicles. Let us discuss the benefits offered by a rail-guided vehicle system in enhancing supply chain management.
The features of a rail-guided vehicle system
- A rail-guided vehicle is the third kind of material transport system consisting of motorized vehicles that are propelled by a fixed rail system. It is known as a monorail system if there is only one rail used; however, it can also have two rails. While two-rail systems are frequently found on the plant floor, monorails normally function from an overhead position.
- An onboard electric motor drives the vehicle asynchronously, with power coming from an electrified rail. As a result, stoppages caused by battery wear are no longer necessary.
- Turntables, switches, and other speciality track sections can be combined to create several routing options in rail networks. In a manner similar to an AGVS, this enables various loads to traverse distinct routes.
Some of the benefits of a rail-guided vehicle
Efficient Material Handling:
The rail-guided vehicle (RGV) systems are highly efficient for material handling within industrial facilities. They can transport materials, products, and components quickly and accurately from one location to another, reducing the need for manual labour and increasing productivity. No matter how complicated the transport route, the rail-guided vehicle integrator makes sure the equipment moves consistently and smoothly. Your items won’t cease moving in the warehouse if an AVG breaks down or needs to undergo technical maintenance.
RGVs are designed to move with high precision and accuracy, ensuring that materials are delivered to their intended destination with minimal error. This precision is particularly important in industries where precise alignment is critical, such as manufacturing and logistics.
Reduced Labor Costs:
By automating material transport, RGV systems can significantly reduce labour costs. They operate 24/7 without the need for breaks, reducing the need for human operators to move materials manually. This not only saves on labour expenses but also minimizes the risk of injuries and accidents. For moving goods between manufacturing and storage facilities or between manufacturing and distribution facilities, the rail-guided vehicle systems have also offered an effective and affordable alternative. They have lessened bottlenecks since they have a higher throughput than conveyors.
RGVs are equipped with advanced safety features, such as obstacle detection sensors and collision avoidance systems. These safety measures reduce the risk of accidents in the workplace, protecting both employees and the materials being transported.
RGV systems can be easily customized to meet the specific needs of different industries and applications. They can transport a wide range of materials, from small components to heavy loads, making them adaptable for various manufacturing and logistics tasks.
Real-time Monitoring and Control:
RGVs can be integrated with advanced control systems that allow for real-time monitoring and management. Operators can track the location and status of each RGV, optimize routes, and make adjustments as needed to maximize efficiency.
Reduced Material Damage:
RGVs are equipped with mechanisms to secure materials during transport, reducing the risk of damage. This is especially important for delicate or valuable items that need to be handled with care.
Improved Inventory Management:
RGV systems can be integrated with inventory management software, allowing for better tracking and control of materials. This leads to more accurate inventory records and reduces the risk of stockouts or overstock situations.
Enhanced Workflow Automation:
RGVs can be programmed to follow predefined routes and schedules, automating the flow of materials within a facility. This streamlines operations and reduces the need for manual intervention.
What are the main differences among RGV, IGV, and AGV?
Mobile handling robots have experienced rapid expansion in recent years as one of the key components of intelligent logistics. Along with the well-known AGV, the mobile robot market also includes RGV and IGV, which each have a specific place in the automated logistics system.
The rail-guided vehicle is frequently used when using different high-density storage techniques in three-dimensional warehouses. There is no need for additional equipment to enter the roadway when handling and moving items; the tram channel can be as long as necessary. It can significantly increase the warehouse system’s operational effectiveness because it is quick and safe. As a railed shuttle, RGV is easily coupled to other logistical systems, including outbound/inbound stations, different buffer stations, conveyors, lifts, etc., to move materials as intended.
Recently, a novel idea called IGV has been advanced, which is known as Intelligent Guided Vehicle. IGV is more flexible than standard AGV, requires no set markers to drive, and its course may be changed as needed. Its scheduling is also more adaptable to meet the needs of the actual production.
AGVs are transport vehicles that include automatic guidance systems that can travel along a predetermined path while providing safety protection and a variety of transfer capabilities.
In a warehouse, the rail-guided vehicle is utilized to carry items between far-flung areas. On a rail that is anchored to the floor, it moves. It is made to fit many kinds of cargo-handling machinery, including telescoping forks, conveyors, and satellite vehicles. It is safe to mention that RGV is sure to enhance the working mechanism of a supply chain successfully.
Why choose Godrej Koerber’s RGV?
Godrej Koerber offers particular components that are necessary to guarantee an entirely risk-free working environment for operators. No matter how complicated the route, thanks to their versatile and modular design, smooth and steady transportation is always ensured. The interchangeability of all RGVs in the system makes redundancy a crucial component of this handling method.